Responsibilities & Key Deliverables

1. New Part development using APQP process and Techno-commercial knowledge
2. Supporting R&D & Suppliers for performing Design for Manufacturing (DFM), Design for assembly (DFA) analysis and to provide technical inputs to resolve DFM & DFA concerns during Product & Process development.
3. Process planning (Process Flow design, PFMEA, Mfg Line layout) & Quality planning (DVP, PV, MSA, SPC, PPM & Warranty sign off, Safe Launch plan, Agreement of Inspection, Gauge Planning) for all New Part development to achieve with First Time Right & Every Time Right approach. 
4. Identify the Fixtures, Tooling & Gauges (FTG) required for the development of the part /product to meet design& quality requirements.
5. Conduct Supplier process audits, Production Trial Run audit & PPAP Audit to identify gaps and to ensure appropriate corrective actions.
6. Ensure Quality target compliance of all new part development as per Project Quality Target sign off & Project Milestones
7. PPAP approval of parts meeting all Design, Quality, Capacity requirements as per project milestones 
8. Ensure Robust corrective actions are taken using structured approach for Supplier quality concerns during Build, Validation & Warranty concerns
8. Supplier quality improvement by implementing best industry practices
9. Continual improvement of Part quality, Supplier performance, System & process using Six Sigma, Kaizen approach.

Experience

7 to 10 Years

Industry Preferred

Automotive

Qualifications

 BE/B.Tech in Mechanical Engineering

General Requirements

1) Hands on experience in Plastics Manufacturing Process such as Injection molding, Roto molding, Blow Molding and SMC composites.
2) Knowledge in simulation analysis such as Mold flow analysis.
3) Knowledge in Tool, Fixtures & Gauges design and development.
4) Expertise in APQP & PPAP process for New product development
5) Knowledge on TS16949 Quality Management system