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Manager - Equipment (BIW)

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Date: 15-Mar-2023

Location: Chakan

Company: Mahindra & Mahindra Limited

Responsibilities & Key Deliverables

1. Manufacturing feasibility study for new Equipment requirements in existing facilities/New Facility
2. Developement of equipment architecture to connect it with peripheral devices
3. Review, validate & Ensure Integration of equipments with PLC and Robot as per design.
4.  New product planning - 
     Ensure Correctness of new equipment scope and  by various Benchmarking, comparisions & feasibility studies.
     Prepare of RFQ for  Robotic & manual lines with equipment requirements. 
     Confirm Equipment Sweat existing equipments to maximum.
     Validate all equipment specs are conjunction with process, Controls & Robotic team.
5. Hands on Experience in Equipments such as Weld gun, Robots, Weld Controller, Conveyors, Rails, balancers, Stud & Nut welders, Turn table, Trunions, Motors, Drives, Sealer systems etc.
6. Prepare Utility requirement  for body shop & conduct detailed review with utility team.
7. Preparation fo equipment standards & Installation standards.
8. Ensure Line builder adherance of RFQ techicals, terms & conditions and timely delivery.
9. Ensure adherance of stand checksheets for Design, approval & buyoff of fixtures at supplier end.                                                                                                                      
10.Conducting FMEA & MFMEA for Various Body shop processes & equipments.
11. Control Installation & commisionning of Brown field & Green Field projects.
12. Support Production team to resolve line issues & prove Equipment Capability.
13. Develop Virtual Commissioning cells & ensure 100% adherance in SImulation.
14. Benchmark OEM architecture for its TCP effectiveness 

Preferred Industries


Education Qualification

B.E. Mechanical / Electrical / Electronics / Production

General Experience


Critical Experience

1. Hands on experience on trouble shooting of equipments like Robot,Manual weld gun,weld controller,hoist,Conveyor system,sealer syatem,Co2 welding ,Stud welding m/c.ertc
2. In depth knowledge on Equipment engineering & its working principal of above equipments.
3. In Depth knowledge of equipment parameter setting (Spot welding,stud welding,co2 welding,sealer system)
4. Body shop tools and Equipment planning.
5. Techno/Commercial Comparisons amongst different Suppliers.
6.Knowledge of robotic welding process and Manual BIW Making  process
7. Feasibility study of BIW shop equipments like (Guns,Robots ) configuration finalization ,Planning, Installation and try out trouble shooting.
8. Fault finding and troubleshooting of equipments.

System Generated Core Skills

Capacity Planning
Communication Skills
Customer Sensitivity
Influencing Skills
Interpersonal Skills
Project Management
Project Planning & Execution
Risk Analysis
Resource Planning
Strategic Planning
Product Knowledge -Vehicle System
Feasibility Analysis
Process Knowledge - Body Shop
Corrosion Protection Techniques
Product Planning
Requirement Analysis
Equipment Evaluation & Selection
Process Knowledge - Manufacturing
Maintenance Metrics
Data Collection
Mean Time Between Failures (MTBF)
Mean Time To Repair (MTTR)
Request For Quotation (RFQ)
Machinery Failure Mode and Effects Analysis (MFMEA)
Six Sigma
Quality Assurance (QA)

System Generated Secondary Skills

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