Manager - Process Engineering (BIW)

Date: 18 Jul 2024

Location:

Chakan, Chakan, IN

Company: Mahindra & Mahindra Ltd

Responsibilities & Key Deliverables

Product feasibility and Process Flow analysis and study for vehicle assembly and feed back to R&D.

Simulation through Delmia / Tools configuration finalization. Assembly process planning of Trims, chassis and final assembly in digital mfg.

Assembly fixture design, designing small tools using concept knowledge and sequence.

Technical Analysis and Comparisons amongst different Suppliers.

Integrating respective functional area (Vehicle Assembly) for a project.

Implementing Global manufacturing Strategies especially BOP and BOE.

Preparing the manufacturing Strategy for the New product development.

Capital budget preparation and optimising the budget based on Product assumptions and Process Synergies.

Understanding of the New Product based on PALS and PDB. Conducting simulation studies to give a real time feedback to Designers.

Conducting Virtual builds to check the Issues upfront based on the Packaging.

Lead role in Develop and Establish the Process planning to Activities DCP Documentation.

Ensuring the Digitalisation and Standardisation of all the Project Activities.

Ensuring all the MPDS - Gate ways requirements (Manufacturing Related requirements).

Developing Engineering Specification Test facilities and Smooth Ram-up of the Required vol / shift.

RFQ/Scope Preparation and Supplier Technical evaluation for Equipment. Prepare and follow PFMEA/MFMEA of Equipment.

Coordinate with supplier and Plant (Customer) for eliminating new equipment installation and commissioning Issues.

Should be flexible for implementation of project at multiple plant locations.

Product feasibility and Process Flow analysis and study for vehicle assembly and feed back to R&D.

Preferred Industries

Automobile

Manufacturing

Education Qualification

Bachelor of Engineering in Mechanical / Automobile / E&E
Bachelors of Technology in Mechanical / Automobile / E&E
Diploma in Engineering in Mechanical / Automobile

General Experience

10 to 14 years of experience in Manufacturing Assembly, Production, Sheet metal, BIW

Critical Experience

Mahindra Leadership Competencies

Strategic Business Orientation_Business Perspective

Strategic Business Orientation_Anticipating and Leveraging Business Opportunities

Strategic Business Orientation_Strategic Foresight

Strategic Business Orientation_Global mind-set

Leadership through Sustainability_Strategize around,Sustainability Drivers

Leadership through Sustainability_Frugal mind set

Leadership through Sustainability_Stakeholder focus

Leadership through Sustainability_Triple Bottom Line Sensitivity

Customer Focus_Customer Sensitivity

Customer Focus_Customer Delight

Customer Focus_Service Orientation

Innovation Led Transformation _Idea Orientation

Innovation Led Transformation _Change catalyst

Innovation Led Transformation _Risk Taking with Responsibility

Result Orientation with Execution Excellence_Effective Project Management

Result Orientation with Execution Excellence_Passion for Quality

Result Orientation with Execution Excellence_Accountability for results

Result Orientation with Execution Excellence_Agility with discipline

Leveraging Human Capital_Exponential synergy

Leveraging Human Capital_Team development

Leveraging Human Capital_Entrepreneurial engagement

Leveraging Human Capital_Appreciating diversity

Weaving Passion and Energy at Work_Being Passionate about work

Weaving Passion and Energy at Work_Working without Barriers

Weaving Passion and Energy at Work_Blending Fun with work

Weaving Passion and Energy at Work_Learning from Failures

System Generated Core Skills

Capacity Planning

Communication Skills

Creative Thinking

Customer Satisfaction

Service Orientation

Customer Sensitivity

Pneumatics

Influencing Skills

Interpersonal Skills

Microsoft Office

Design Failure Mode and Effects Analysis (DFMEA)

Adobe After Effects

Process Failure Mode Effects Analysis (PFMEA)

Project Management

Project Planning & Execution

Risk Analysis

Resource Planning

Strategic Planning

Hydraulics

Feasibility Analysis

Flow Analysis

Delmia

Process Knowledge - Assembly

Fixture Design

Technical Analysis

Program Management

Process Knowledge - Manufacturing

Process Design & Implementation

Manufacturing Strategy

Process Knowledge - MPDS

Simulation Technique

Issue Management

Sales Planning

Process Sheet Preparation

Dynamic Control Plan (DCP)

Documentation

Sustainable Packaging

Logistics Systems

Cost Optimization

Procurement

Ergonomics

RFQ

Machinery Failure Mode and Effects Analysis (MFMEA)

Installation & Commissioning

Overall Equipment Effectiveness (OEE)

Time-Based Maintenance (TBM)

Condition Based Maintenance (CBM)

Production Management

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