Senior Engineer - DAC
Chennai, Chennai-MRV-AD, IN
Responsibilities & Key Deliverables
The Bearing Designer is responsible for the design, development, validation, and optimization of rolling element bearings and related components. The role involves conducting engineering calculations, creating 3D models and drawings, performing design analysis, supporting prototype development, and collaborating with cross-functional teams to deliver high-performance bearing solutions that meet customer and industry requirements.
Key Responsibilities
- Design and develop ball bearings, roller bearings, thrust bearings, and specialized bearing systems.
- Perform bearing calculations including load ratings, life calculations (L10), contact stress analysis, and lubrication requirements.
- Create detailed 3D CAD models, assemblies, and manufacturing drawings using software such as CATIA, Creo, SolidWorks, or NX.
- Conduct tolerance stack-up analysis and geometric dimensioning and tolerancing (GD&T).
- Perform finite element analysis (FEA) to evaluate stress, deformation, fatigue life, and thermal performance.
- Select appropriate materials, heat treatment processes, and surface treatments for bearing components.
- Coordinate prototype manufacturing, testing, and validation activities.
- Analyze test results and implement design improvements for performance, durability, and cost optimization.
- Collaborate with manufacturing, quality, purchasing, and supplier teams to ensure product feasibility and manufacturability.
- Support root cause analysis of bearing failures and develop corrective actions.
- Prepare technical documentation, specifications, design reports, and engineering change requests.
- Ensure compliance with relevant standards such as ISO, ABMA, DIN, and customer-specific requirements.
Experience
- Experience with e-mobility, electric drive units, and transmission bearings.
- Proficiency in CAD software such as CATIA, Creo, SolidWorks, or Siemens NX.
- Experience with CAE/FEA tools such as ANSYS, Abaqus, or HyperWorks.
- Knowledge of GD&T, tolerance analysis, and manufacturing processes.
- Familiarity with automotive, industrial, aerospace, or EV applications is preferred.
Industry Preferred
This role is ideal for engineers passionate about rotating machinery, tribology, and advanced mechanical design, particularly in automotive, industrial, and EV drivetrain applications
Qualifications
- Bachelor's degree in Mechanical Engineering or related field.
- 3-8 years of experience in bearing design, rotating equipment, or automotive component design.
General Requirements
Our commitment to Diversity, Equity, and Inclusion
At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.
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