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Manager - Try Out

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Date: 12-Apr-2019

Location: Nashik Plant II, IN

Company: Mahindra & Mahindra Limited

S. No.

Competency

Definition

Knowledge & Application

  1.  

Tryout Skills & Inspection Process

 

 

  • Die Load-unload, Tryout Skills, Sheet metal properties, TPM, GRR, CP / CPK
  • Knowledge of C/F, C/P, Manual check, CMM, Blue Light Scanner

 

 

 

  • Creates awareness of TPM in all the areas of department. Anticipates in chronic issues in tryout process. Finds out latest trends in  tryout process
  • Audits & reviews the quality of Dies & Die Components, Identifies latest trends & technologies for panel inspections. Guides team to inspect the quality of panel & die using CMM, Blue Light Scanner. Able to solve the critical concerns in C/F & C/P

 

 

  1.  

Manufacturing & System

Orientation

 

  • Operations of Press, Crane, CNC, 5S, Manning, Breakdown, Cost Control,
  • Safety CP / CPK, Gauge R&R, GD & T, TPM, MSA, liaisoning with Tryout

 

  • Creates awareness of safety in all the areas of department. Anticipates in chronic issues in manufacturing process. Audits the 5S Score. Guides the team in breakdown analysis, taking sound counter measures & its resultant deployment to prevent recurrence.
  • Conducts Gauge repeatability & reproducibility study (R&R) for a structural reinforcement panel using various kinds of gauges & GD & T. Creates awareness of TPM in all the areas of department.

 

 

  1.  

Quality Orientation & Error Handling

 

 

 

  • Aesthetic, Dimensional, Functional quality of Panel, CF Concerns
  • Upfront identification of failure modes & recovery plan

 

 

  • Audits & reviews the quality of Dies & Die Components, Identifies latest trends & technologies for panel inspections. Guides team to resolve chronic issues in CF & CP
  • Prepares the recovery plan for future failure modes. Helps the team & encourage them to identify the upcoming failures.
  1.  

Buyoff & Installation

 

NODA-C, Dynamic, Design Buyoff, Die RFT, WIP trials, Buyoff MOM, Scores , Transportation

Checks all the Checksheets data generated by team & manages the RFT, RFB, RFD. Leads the Buy off MOM. Anticipates in Die Dispatch & transportation phases with team. Arranges Die Installation & tryout facilities at external place


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