Asst. Manger - Weld Shop

Competencies

Responsibilities & Key Deliverables

To ensure daily production as per the PPC plan

To ensure zero hold up at the end of the line with timely resolution of the Losses - Production Loss Analysis

Timely resolution of the issues related to Stockyard, Gate Audit, CLR & line stoppage.

Monitoring DWM parameter  (PQCDSM) & its adherence.

Manpower welding skill development by providing welding dexterity & OJT

Productivity & Process Improvement by Innovation, Poka-yoke, Kaizen, HEP & Part Standardization.

Productivity & Process Improvement by Innovation, Poka-yoke, Kaizen, HEP & Part Standardization.

Operation Debottlenecking, Re-lay outing, Line balancing for productivity improvement 

Process Validation for co2 welding, Spot welding  & welder Qualification

Tack Time calculation, Spot study, Ergonomics Study, Gun Study, Gun Selection for welding fixtures

Design, Developments & Installation of welding jigs & fixture & try-out.

New Part Configuration with SAP system & MES System

TPM / JH / CLITA establishment & its adherence on stages

Technical Documentation of Manufacturing process like SOP (Standard Operating Process), Work Instruction, Control Plan, PFMEA, Check sheet etc

Handling QMS/IMS audit (ISO,TS, IATF,OHSAS) etc.

Weld shop Consumable Monitoring & its optimization

Education Qualification

Bachelors of Technology; Bachelor of Engineering, Diploma in any stream

General Experience

3 to 8 yrs

Critical Experience

Adequate Knowledge about sheet-metal process, Spot welding, CO2 welding Process & metal finishing operation
Adequate Knowledge of press tools, dies & welding fixture.
Competency in Tool Drawings & its Specification Reading - GD&T
SAP MM module ,MES System
Knowledge of 7 QC Tools, FMEA, CP, PPAP etc
Knowledge of Paint Process , PTCED , Poweder coating & Plating Process 

System Generated Core Skills

System Generated Secondary Skills