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Manager - Receipt QA Zaheerabad

Date:  31 Jan 2025
Location: 

Zaheerabad, Zaheerabad-FD, IN

Company:  Mahindra & Mahindra Ltd

Responsibilities & Key Deliverables

  1. Defect-Free Parts Availability for Production:

    • Inspect critical parts at receipt stage and decide on acceptance.
    • Conduct detailed inspections including metallurgical tests for new/revised parts.
    • Verify parts and parameters for reported functional/fitment issues and communicate to stakeholders.
  2. Sustaining Critical Parameters:

    • Identify and audit critical parameters affecting product performance in consultation with relevant QA teams.
    • Ensure audits are conducted as planned and highlight non-conformances for resolution.
  3. Control Over Non-Conforming Parts:

    • Reject non-conforming parts and communicate to stakeholders.
    • Manage reacceptance through proper deviation or superseding processes.
  4. Analysis of Functional/Fitment Issues:

    • Verify dimensional parameters.
    • Conduct Good/Bad analysis and tolerance stack-up studies.
  5. Timely Communication & Stakeholder Engagement:

    • Communicate non-conformities immediately through electronic media.
    • Coordinate inter-plant communication for major issues.
    • Jointly verify critical non-conformities and manage DFR/Non-DFT processes.
  6. Proactive Measures for Supplier Quality Improvement:

    • Identify disruptive suppliers and implement learnings in new part development.
    • Monitor and improve Direct Online (No inspection) status.
    • Explore and share new technologies for consistent part quality.
    • Share defect categories with SQI for new project development.
  7. Reactive Measures for Supplier Quality Improvement:

    • Identify and improve high-impact projects with a 7-step methodology.
    • Conduct Gemba visits for problem understanding.
    • Collaborate with suppliers, designers, and SQI teams for root cause analysis and solutions.
    • Focus on resolving repeat production loss cases and improving health card RPH.
    • Execute supplier consequence management policy for critical cases.
  8. Data Management & Reporting:

    • Review key parameters daily.
    • Prepare weekly and monthly reports on critical parameters like production loss.
    • Maintain MIS for all key indicators.
    • Review and revise procedures, work instructions, SOPs, and formats.
  9. Precision Measurement, Calibration & Budget Management:

    • Calibrate tooling in-house and critical measuring equipment through third parties.
    • Manage annual capital and revenue budgets.
    • Maintain precision inspection equipment like 3D CMM, contour tracers, profile projectors, etc.
  10. Auditing Skills:

  • Conduct workplace, document, system, and part/process audits

Preferred Industries

Tractor
M&H Commercial Vehic
OEM

Education Qualification

Bachelor of Engineering in Mechanical; Bachelor of Engineering in Automobile

General Experience

> 8 Years

Critical Experience

 

  1. System Generated Core Skills
    1. 7 QC Tools
    2. Analytical Thinking
    3. Microsoft Office, SAP production & quality module
    4. People Management
    5. Presentation Skills
  2. System Generated Secondary Skills
    1. Communication Skills
    2. Consumer Focus
    3. Leadership Skills
  3. Soft Skills
    1. Team player
    2. Assertiveness
    3. Listening skills

System Generated Core Skills

Quality Management System (QMS)

System Generated Secondary Skills

Big Data Analytics
Process Knowledge - Assembly
Product Knowledge & Application


Job Segment: Metallurgy, Engineer, Manufacturing, Engineering

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