Assistant Manager - Machine Maintenance

Responsibilities & Key Deliverables

As an Machine Electrical Maintenance- Shift Supervisor, you will play a crucial role in ensuring the optimal functionality and reliability of heavy machinery within our manufacturing plant. Your core responsibilities will include:

• Managing and executing maintenance activities for CNC machines, VMCs, HMCs, sliding head, and wheel turning machines, ensuring minimal downtime through timely interventions.
• Diagnosing and resolving electrical and mechanical breakdowns promptly, leveraging your expertise in various machine controllers such as FANUC, SIEMENS, MITSUBISHI, and DELTA.
• Conducting regular geometrical testing and calibration of machinery to maintain precision and quality standards.
• Overseeing preventive maintenance schedules and implementation to enhance machine longevity and efficiency.
• Programming and troubleshooting CNC systems, ensuring alignment with production requirements and specifications.
• Handling the maintenance and repair of advanced components including automatic pallet changers (RAPC, LAPC), hydraulic fixtures, ATC magazines, and gearboxes.
• Responding swiftly to breakdowns in UCAM rotary and index tables and ensuring these equipment are operational to avoid production delays.
• Installing, maintaining, and troubleshooting conveyor systems, including MIVEN and UNIVERSAL makes, integrating hydraulic and pneumatic system knowledge to support mechanical operations.
• Managing chiller units related to coolant, spindle, and hydraulic systems to maintain optimal operating temperatures and prevent equipment overheating.
• Participating in the assembly and maintenance of electromechanical and hydraulic servo turrets and automatic tool changers manufactured by PRAGATI.
• Performing mechanical component replacements and repairs such as chucking cylinders (P-Series, PSS, PHS series), axis ball screws, bearings, and linear motion guideways to sustain precise movements and machine accuracy.
• Leading and mentoring the maintenance team to foster a culture of safety, precision, and continuous improvement.
• Collaborating closely with production departments to plan maintenance activities around operational schedules, maximising productivity with minimal disruption.
• Maintaining detailed and accurate maintenance documentation, reports, and compliance records adhering to company policies and industry regulations.
• Continuously researching and implementing best practices and new technologies to improve machine maintenance processes and reduce costs.

Preferred Industries

Education Qualification

General Experience

Degree with.12-15 YEARS

Critical Experience

Critical experience that will enable success in this role includes, but is not limited to:

• Extensive technical expertise operating and maintaining CNC machinery including VMC, HMC, sliding head, and wheel turning machines, with in-depth knowledge of FANUC, SIEMENS, MITSUBISHI, and DELTA controllers.
• Demonstrated proficiency in troubleshooting complex electrical and mechanical failures within high-precision machining environments.
• Comprehensive understanding of automated systems such as Automatic Pallet Changers (RAPC, LAPC), Automatic Tool Changers, and associated hydraulic fixtures.
• Strong mechanical skills in assembling and servicing electromechanical and hydraulic servo turrets, and understanding of chucking cylinders and axis component replacements.
• Successful management of maintenance protocols for chiller units responsible for coolant, spindle, and hydraulic temperature regulation.
• Hands-on experience with conveyor systems maintenance, including installation and resolving operational challenges with MIVEN and UNIVERSAL brands.
• Capability to lead and implement preventative maintenance strategies that reduce machine downtime and improve productivity.
• Exceptional organisational and leadership abilities to oversee maintenance teams while driving safety and compliance standards.
• Proven ability to interpret and utilise technical documentation, blueprints, and maintenance manuals to execute precise repair and installation work.

System Generated Core Skills

System Generated Secondary Skills