Deputy Manager-ME

Responsibilities & Key Deliverables

Battery Pack & Module Process Engineering:
Lead the development and optimisation of comprehensive assembly processes for photovoltaic and light commercial vehicle (LCV) electric vehicle battery packs and modules. Define and monitor critical process parameters covering cell sorting, grading, module assembly, and various interconnection welding techniques including ultrasonic, projection, and busbar welding. Oversee Battery Management System (BMS) integration and harness routing, potting, sealing, and enclosure assembly operations. Conduct End-of-Line (EOL) testing and validation activities to ensure strict adherence to Critical to Quality (CTQ) parameters and process capability targets.

New Product Introduction (NPI):
Collaborate closely with cross-functional design teams to conduct manufacturability assessments. Take ownership of Failure Mode and Effects Analysis (PFMEA), control plans, process flow diagrams, and Advance Product Quality Planning (APQP) documentation. Plan and execute prototype assemblies, line trials, and validation milestones, ensuring timely achievement of Standard Operating Procedure (SOP) readiness aligned with project timelines.

Equipment, Tooling & Automation:
Specify and manage procurement of specialised equipment integral to battery manufacturing lines, such as precision torque tools, adhesive dispensers, laser and ultrasonic welders, leak testing stations, hi-pot and insulation resistance testers, ovens, curing systems, and robotic automation solutions. Lead installation, commissioning, and comprehensive process capability evaluations. Develop ergonomic jigs, fixtures, visual aids, and poka-yoke mechanisms to enhance operator productivity and process reliability.

Quality & Process Control:
Drive continual improvement in First Pass Yield (FPY), defect rejection rates, and rework minimisation while ensuring process stability through rigorous use of investigative and quality tools including 8D problem solving, A3 reports, and 7 Quality Control tools. Lead Measurement System Analysis (MSA), Statistical Process Control (SPC), and capability studies (Cp/Cpk) on critical manufacturing operations. Support customer and internal quality audits, and prepare and submit Production Part Approval Process (PPAP) documentation.

Safety & Compliance – Battery Plant:
Champion compliance with stringent thermal safety standards, chemical handling regulations, and electrical safety protocols specific to battery manufacturing environments. Validate manufacturing processes for fire risk mitigation, insulation integrity, and short circuit prevention measures. Implement Lockout-Tagout (LOTO), Environmental Health and Safety (EHS), and battery-specific safety procedures to maintain a secure workplace.

Digital Manufacturing (MES & Traceability):
Lead implementation and optimisation of Manufacturing Execution Systems (MES) to monitor cycle times, station productivity, and enable full traceability. Ensure end-to-end traceability mapping from individual cells through modules to complete battery packs via serial numbers, process parameters, and test data. Support Industry 4.0 initiatives including digital Standard Operating Procedures (SOPs), real-time performance dashboards, and predictive analytics to boost operational excellence.

Continuous Improvement:
Drive projects targeting Overall Equipment Effectiveness (OEE) improvements, takt-time reduction, and manpower optimisation. Deploy cost-reduction initiatives leveraging automation, local tooling fabrication, and cycle time enhancements. Facilitate Lean manufacturing methodologies including Kaizen events, 5S workplace organisation, poka-yoke error-proofing, and line balancing to foster a culture of ongoing process enhancement.

Experience

We seek candidates with substantial hands-on experience in battery module and pack process engineering within the electric vehicle or energy storage industry sectors. Experience should include defined leadership roles in new product introduction (NPI) projects with proven success in manufacturability assessments, prototype builds, and validation. Broad familiarity with various welding techniques (ultrasonic, projection, busbar) and knowledge of BMS integration is highly advantageous.

Demonstrated expertise in specifying and deploying automation equipment, tooling, and test systems in a manufacturing environment is crucial. Competence with quality management tools and methodologies such as 8D problem-solving, PFMEA, SPC, and APQP is expected. Experience with digital manufacturing systems, especially Manufacturing Execution Systems (MES) and traceability solutions, will be regarded positively.

Strong background in implementing safety and compliance protocols relevant to battery manufacturing—covering thermal safety, chemical handling, LOTO procedures, and electrical safety—is essential. Proven track record of driving continuous improvement initiatives and Lean manufacturing techniques will be highly valued.

Possession of a degree in Mechanical Engineering, Manufacturing Engineering, or related disciplines, along with relevant certifications in quality and process engineering, will enhance the candidate's suitability.

Industry Preferred

The preferred industry background includes professionals experienced in electric vehicle battery manufacturing, energy storage system production, automotive manufacturing with battery assembly exposure, or related high-technology electrochemical product fabrication. Experience from organisations innovating in advanced battery technologies or involved in automotive electric powertrains will be considered a distinct advantage.

Previous employment or project experience within automotive OEMs, tier 1 battery suppliers, or specialised battery manufacturing plants will be valuable, particularly where involvement in process engineering, manufacturing optimisation, and product quality assurance was significant.

Qualifications

• A Bachelor's degree or higher in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, or a closely related field is required.
• Professional certifications related to quality and process control such as Six Sigma, Lean Manufacturing, or APQP are desirable.
• Proven ability to lead cross-functional teams and influence stakeholders at various levels within a manufacturing environment.
• Strong analytical and problem-solving skills supported by practical experience in process capability studies and root cause analysis techniques.
• Excellent communication skills with proficiency in creating detailed technical documentation and delivering clear presentations.
• Experience with digital tools including MES platforms, statistical software, and Industry 4.0 technologies is advantageous.
• Commitment to health, safety, and environmental standards including familiarity with relevant regulatory requirements.

General Requirements

• Ability to work collaboratively in diverse and multidisciplinary teams fostering open communication and mutual respect.
• High level of adaptability to dynamic work environments and evolving project demands without compromising quality and timelines.
• Strong organisational skills with effective prioritisation of multiple concurrent tasks and deliverables.
• Proactive mindset focused on continuous learning and application of best practices in manufacturing and process engineering.
• Commitment to sustainability practices and minimising environmental impact within operational procedures.
• Proficiency with digital tools and data-driven decision-making processes.
• Willingness to comply with company policies, safety regulations, and quality standards.